How Is Mesh Fabric Made?
Mesh fabric production involves several techniques, depending on the fiber type, such as nylon or polyester. Although both fibers share similarities, polyester, developed later, uses more advanced manufacturing methods.
The process begins with refining petroleum oil to extract polyamide monomers. These monomers react with acids to form polymers. After solidifying, manufacturers melt the polymers and extrude them through spinnerets, creating long fiber strands. Once cooled, they spool the fibers and send them to textile facilities for fabric production.
At the textile facility, manufacturers often dye polyester or nylon fibers before weaving them into fabric. They weave the fibers into various mesh patterns, from simple square grids to intricate hexagonal designs, like those found in Tulle.
By using different production techniques, manufacturers create flexible mesh fabrics that meet specific design and functional needs.
How Is Mesh Fabric Used?
Mesh fabric serves various purposes across multiple industries:
- Fishing and Net Products: Many fishing nets, net bags, and similar items rely on mesh fabric. Manufacturers adjust the density of the weave (measured by holes per inch or HPI), with looser weaves offering more transparency, while tighter weaves suit apparel better.
- Sportswear: Mesh gained popularity in the 1980s, when sportswear brands adopted it for its breathability and light weight. Athletes use mesh in clothing like shorts, shirts, sports bras, and especially sports jerseys for football, rugby, basketball, and wrestling. Its design helps athletes stay cool during intense activities.
- Gym and Casual Wear: Gym wear brands often choose mesh for its breathability, which enhances comfort during workouts. Major brands like Nike and Adidas incorporate it into fitness clothing to meet the needs of active individuals.
- Shapewear and Lingerie: Mesh fabric’s elasticity makes it a favorite for creating shapewear, helping contour the body by tightening the abdomen or lifting the breasts. Many designers also use mesh in lingerie for its soft, flexible feel.
- Industrial Uses: Industries use mesh for products like netting and screen printing tools, taking advantage of its flexibility and strength.
Mesh fabric’s breathability, elasticity, and durability make it a top choice for both apparel and industrial applications.